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Bomaksan branded PLTF model Jet-Pulse Pleated Bag Filter Units are generally used in central system dust collection systems and fume extraction systems. Equipped with Jet-Pulse filter cleaning technology, which is among the indispensable parts of dedusting systems, the PLTF series has many advantages compared to traditional Jet-Pulse Baghouse Filter Units. The groundbreaking performance of the PLTF series is the result of Bomaksan’s engineers’ relentless efforts to improve their products and exceed customer expectations.
The most important advantage of the PLTF series is the high technology Pleated Bag Filters used in it. Pleated Bag Filters using polyMIGHT series non-woven spun-bond polyester technology can provide much higher filtration efficiency in a much more compact area compared to traditional bag filters.
In the image you see on the right, you can see the comparison of the traditional type jet-pulse bag filter unit (RIGHT) with the same capacity and Bomaksan branded PLTF model Jet-Pulse Pleated Bag Filter Unit (LEFT). PLTF model has much shorter lengths and much smaller footprints compared to bag filters of the same capacities.
ADVANTAGES OF PLEATED BAG FILTER UNITS
- Pleated bag filters, which have the filtration area of 4 traditional type bag filters alone, consume much less compressed air in each cleaning period. In this way, they can work energy efficiently.
- It takes much less space in the same filtration area and allows you to allocate your precious factory area to your main production.
- It is the most suitable choice for companies with limited space.
- PolyMIGHT spun-bond non-woven filters have a much longer filter life than traditional needle felt bag filters thanks to their surface filtration technologies.
- The long filter replacement period helps the factory to stop less for planned and unplanned outages and to increase your annual production capacity.
- Pleated Bag Filters can be changed up to 6 times faster than traditional needle felt bag filters, due to their smaller number and easy attachment and detachment structure. This reduces your maintenance labor costs and downtime for maintenance. In this way, you can increase your annual production capacity.
| TRADITIONAL BAG FILTERS | PLEATED BAG FILTERS | |
| Filter Length | max. 8 mt. | max. 2 mt |
| Filtration Area | Less | 2-3 times the same size bag filter |
| Filter Lifetime | Acceptable | Perfect |
| Labour Cost (Installaiton / Maintenance) | High | Low |
| Leak / Wear | Time to time | Never |
| Emission Level | High | Low |
| Power Consumption | High | Low |
| Air Permability | Acceptable | Perfect |
| Pressure Drop | High | Low |
| Filter Cabinet Investment | High | Low |
HOW IT WORKS?
In Bomaksan branded PLTF model Jet-Pulse Pleated Bag Filter Units, access to the filters is from above by walking over the unit. In this way, the filter unit can fit into much narrower spaces.
PLTF model units have many input configurations. The inlet configuration is chosen to best suit your process and layout.
In PLTF model units, the dirty air hits a baffle plate at the dirty air inlet of the unit, which causes heavy particles to fall into the hopper with the help of gravity. In this way, the amount of dust reaching the filters is reduced. Reducing the dust load that filters have to filter means longer filter life and lower energy consumption. The baffle plate also prevents particles that may come to the filter unit and damage the filters in case of contact with the filters, from directly hitting the filter at a high speed.
Dust falling into the dust collecting hopper is transferred to the waste container (BIG-BAG, Barrel, etc.) with the help of dust discharge equipment (Cell Wheel, Screw Conveyor, etc.). Small particles that do not fall into the hopper are caught by the filters and prevented from passing into the cleanroom.
When a certain amount of dust accumulates on the filters, the pressure difference between the cleanroom and the dirty room starts to increase. When this pressure difference, which is monitored by the differential pressure sensors, exceeds a certain level, the automatic jet-pulse cleaning system is activated. Jet-Pulse cleaning system cleans the filters with compressed air by means of solenoid pulse valves.
WHY BOMAKSAN?
Always With You On Your Way Of Excellence
As Bomaksan, we are aware of your desire to do your job perfectly. Excellence means both producing the best quality product, meeting the quality and deadline expectations of your customers and even exceeding them, creating a healthy and safe working environment and producing without harming the environment.
This is why your investment in Dedusting Systems and Clean Air is actually a direct investment you make to perfect your business.
Consult Our Clean Air Experts For A More Perfect Production Experience
You can leave your contact information for our Clean Air Experts to provide you with the best support.
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We will try to answer you as soon as possible. In some cases, the response time may be 48 hours.
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In Bomaksan brand dust collectors, special F9 (MERV 15) class filters with high technology nanofiber coating are used as standard. However, if requested, H13 class ePTFE Membrane filters can also be used.
the ePTFE membrane is a type of surface coating technology with membrane technique. Thanks to this technique, dust, and particles coming to the cartridge filter can be kept on the surface without entering the depths of the filter. These particles and dust forming a cake layer on the surface both increase the filtration efficiency and create surfaces that can be cleaned much more easily with compressed air. Surfaces with ePTFE membrane coating are also water and oil repellent. For this reason, ePTFE Membrane filters are used both in applications with dense particles of 1 micron and below and in applications containing light moisture and oil.
In Bomaksan brand dust collectors, cartridge filters, which can be cleaned with compressed air and can be reused, are used. The feature of these filters is that they can be used repeatedly in case of maintenance at regular intervals.
Unlike disposable filters, cleanable filters enable users to work with less cost and require much less frequent maintenance. In this way, operators can use the product for long hours without any problems.
Forget the days when you absolutely need an authorized service to install and operate a purchased dust collector unit. Bomaksan compact dust collection and fume extraction units can be operated by anyone who knows basic electrical and compressed air installations thanks to their designs.
Bomaksan brand Jet-Pulse cartridge dust collectors and fume extractors have an automatic jet-pulse cleaning system. Thanks to the special Jet-Pulse cleaning system designed by Bomaksan engineers within the scope of the R&D project and with the highest performance efficiency, cartridge filters can be much longer-lasting. Equipment like compressed air tank, solenoid pulse valve, and pulse control with differential pressure control, which is required for automatic Jet-Pulse cleaning systems, are standard in Bomaksan dust collectors.
Thanks to the venturi designed specially by Bomaksan engineers, cleaning efficiency was maximized and effective cleaning was achieved at much lower pressures. In this way, compressed air consumption has been reduced.
The biggest advantage of the Jet-Pulse control units with differential pressure control is that they are cleaned only when needed. In other words, electricity is only consumed when needed. Jet-pulse system operates at certain intervals in time-adjusted pulse control units, whether it is necessary or not, and compressed air is consumed. In the control units with differential pressure adjustment, the cleaning system is activated only when the filters reach a certain differential pressure (when the filters reach a certain filling) and compressed air is consumed.
Bomaksan brand dust collectors are specially designed for easy maintenance by maintenance teams. The ease of maintenance of each filter unit is planned differently within itself, and each provides the easiest maintenance opportunity for maintenance teams.
Bomaksan brand dust collectors are designed on the basis of energy efficiency. All Bomaksan brand devices are engineered by competent engineers and designers to consume optimum energy.
